German package machine designs basis market survey and market analysis, it is a client hard especially big company serves. As the development of science and technology and the aggravate that the market competes, the client is taller and taller also to the requirement of mechanical function, basically have the demand of the following respects: 1, tall productivity, the requirement with satisfying date of delivery and reduce craft the need of current cost; To a few products, still ask package machine and manufacturing machinery join. 2, the need that should get used to a product to update, package machine should be had tall flexible with flexibility. 3, equipment trouble is little, appeared breakdown can undertake diagnostic a service remotely. 4, small to environmental pollution, include noise, dust and litter pollution to all want little. 5, purchase installation cost as far as possible little, the price wants as far as possible a few lower. German package machine creates manufacturer and design department, to get used to afore-mentioned clients the requirement took following step: One, before raising rate of technological process automation a few years, 30% what automation technology occupies package machine to design only, already occupied 50% above now, used microcomputer design and Electromechanical unifinication control in great quantities. Raise the goal of degree of package machine automation, it is to improve productivity; 2 it is to improve facility flexible with flexibility; 3 it is to raise package machine to finish the ability of sophisticated act, use manipulator to complete the process that pack namely. Now focus: Price of domestic iron ore is opened go up the negotiation still lasts our country grinds a stability of market price case to trade the new-style broach of frequent cutting stainless steel comes out be like,building materials price rises continuously of chocolate candy pack had come true to replace original handiwork with manipulator. Design of package machine automation has the following two main characteristics: 1, every manipulator all controls a package machine to pack a movement complexly to finish by alone computer, need to be finished by many manipulator. When completing the action that pack, in admit information and monitoring to fall by computer pilot camera, manipulator completes formulary action by the instruction of computer program, ensure the quality that pack. 2, in having pair of material to pledge the high resolution that reachs ply is packing a process, the ply of the material that pack and material qualitative change change institute of eye of not easy humanness to discern, use constantly in design package machine so will differentiate by computer pilot camera and detector the change of ply of the material that pack and material. Camera already developed to proper motion is checked and can discern now photograph the picture that resemble, showing on screen. Current, the rotate speed when the machine is being machined is immutable, rotate speed can be changed after will answering to be fastened via differentiating according to the change of material henceforth, control thereby work below optimization condition, complete the process that pack with the shortest time, and implementation clears automatically, automatic disinfection and automatic cleanness. 2, improve productivity, reduce technological process cost, utmost satisfies package machine of manufacturing demand Germany, especially machinery of outfit of fill of beverage, beer and food package machine, have degree of high speed, whole set, automation to be mixed high dependability is good wait for a characteristic. Speed of outfit of its beverage fill is as high as 1200 bottles / hour, cigarette packs 12000 / cent. Increasing machine rotate speed is a complex issue, rate is rapidder, odd a manufacturing cost is lower, but workshop usable floor area subsequently heighten. Additional, electromotor rate also has limit, cannot think so much faster much faster. Generally speaking, rotate speed raises 15-20% , will bring a series of complex issues. Raise productivity to divide outside increasing rotate speed, still can try to solve from another channel: 1, use way of successive job or work of package machine of bull work way to have intermittence type and continuous, when the design, should strive for a design to become continuous the job, also improved productivity; There also can be production of many product line inside an equipment, produce same product or a few kinds of different products, but must raise dependability. 2, reduce percent defective, offerring breakdown to analyse the loss that systematic waste product causes to production is tremendous, not only product loss, also have material loss. Because this wants to be measured energetically as far as possible,reduce percent defective; Breakdown still should be offerred to analyse a system to maintain a service when package machine sells, undertake mode analysis searchs breakdown namely, or undertake be diagnosticed remotely through Inter net, utmost satisfies client need. Will want to make farther intelligence turns package machine henceforth, namely him equipment searchs breakdown, oneself go resolving trouble, in order to lower percent defective and fault rate, make normal productivity is able to rise. 3, when making the product produces machinery and package machine unifinication to make much product produce be over, undertake packing then, such advantageous also the productivity that improves a product, the chocolate production facilities that produces like Germany and bag furnish have even if finish by control of a system. Both unifinication key is to should be solved match each other on productivity fortunately, among them the bottleneck that package machine often makes production, because this should supply the equipment of not akin productivity. 3, get used to product change, the design goes out have good and flexible with the equipment of flexibility a lot of products that be packed are get used to the market intense part, changed cycle is shorter and shorter. If cosmetic is produced, change 3 years, even a quarter changes, output very big, consequently requirement package machine is had good flexible with flexibility, make the life of package machine far the life that is more than a product is periodic, such ability accord with economy to ask. To make package machine is had good flexible with flexibility, raise automation rate, must use microcomputer technology, module technology and unit combination form in great quantities. Pack product breed and the change of the type that pack to suit, of package machine equipment flexible often express with flexibility the following now 3 respects: 1, the flexibility of the quantity can package single product already, also can get used to different batch product pack. 2, tectonic flexibility is whole equipment uses unit composition, change use or a few unit, can get used to the change of the product. 3, the flexibility that offers money uses unit combination, each unit combination offers money together, be like candied packer, on a collective foundation, combine different unit, 3 present makings opening, 4 kinds of different fold pack a form, a such machines can pack 8-10 to plant at the same time different candy. By many manipulator operation, below the monitoring of a camera, lead its movement, be opposite with different kind by the instruction the candy of different sort undertakes packing. If the product was changed, should change the course inside camera only can, make equipment is had thereby good flexible with flexibility. 4, the package machine design that offers Germany of whole set of equipment, it is premise with user demand, reach the systematic program with whole economy to produce an enterprise to offer structural sex, emulate a technology to demonstrate to operate an user to look with the computer, after seeking user opinion, undertake modification. Offerring the integrality that produce transfer matic or whole set of equipment pays attention to especially when production line equipment for the user, no matter be hi-tech equipment of high additional cost, still be simpler equipment, ask to offer by sex of form a complete set. Manufacturer of German package machine also will offer whole set of equipment to regard his effort as the target. If fill of a beverage holds a line, have 200 many microcomputer, have a lot of cop, indication hold, have a variety of 100 software programs that dominate all sorts of actions that pack. To satisfy 1200 bottles / the productivity of the hour still needs two lines to work jointly, because this whole beverage fill installs the production of the line to need to occupy the area of half football ground, ask all equipment all can be inside a manufacturer. Couplet thinks of our country current package machine produces one great weak power is production stand-alone is much, and whole set automation line is little; Lead plane is much, subsidiary engine is little, sex of form a complete set is poor. This kind of course of action of Germany is worth us to draw lessons from very much. 5, use the computer generally to emulate design technology to develop speed to be accelerated ceaselessly as new product, design of German package machine used the computer generally to emulate a technology, be about to all sorts of machine elements stock the computer with database means, computer of the input after blueprint is digitlized, the computer can be synthesized automatically for three-dimensional model. Lose the data when actual production and quota again go in, the breakdown that produces all sorts of likelihoods is defeated go in, the computer is three-dimensional the model can follow real work circumstance undertakes operating, how much is demonstrating a productivity that can achieve, how many does reject have, whether can product line match production 51 times each, bottleneck is in where, make client basis shows the curvilinear be clear at a glance that shows on screen, can revise a model according to the client's opinion. Computer resultant velocity is very fast, because this revises the job to go to the lavatory quickly, until make client or architect satisfactory. Use the computer to emulate design technology, shortened greatly the development design of package machine is periodic. Package machine design should take its function and efficiency seriously not only, also want to pay attention to its economy. But the cost that economy is not mechanical equipment itself completely, more important is locomotive cost, because facility depreciation cost occupies the 6-8% of cost only, of other is locomotive cost. 3, get used to product change, the design goes out have good and flexible with the equipment of flexibility a lot of products that be packed are get used to the market intense part, changed cycle is shorter and shorter. If cosmetic is produced, change 3 years, even a quarter changes, output very big, consequently requirement package machine is had good flexible with flexibility, make the life of package machine far the life that is more than a product is periodic, such ability accord with economy to ask. To make package machine is had good flexible with flexibility, raise automation rate, must use microcomputer technology, module technology and unit combination form in great quantities. Pack product breed and the change of the type that pack to suit, of package machine equipment flexible often express with flexibility the following now 3 respects: 1, the flexibility of the quantity can package single product already, also can get used to different batch product pack. 2, tectonic flexibility is whole equipment uses unit composition, change use or a few unit, can get used to the change of the product. 3, the flexibility that offers money uses unit combination, each unit combination offers money together, be like candied packer, on a collective foundation, combine different unit, 3 present makings opening, 4 kinds of different fold pack a form, a such machines can pack 8-10 to plant at the same time different candy. By many manipulator operation, below the monitoring of a camera, lead its movement, be opposite with different kind by the instruction the candy of different sort undertakes packing. If the product was changed, should change the course inside camera only can, make equipment is had thereby good flexible with flexibility. 4, the package machine design that offers Germany of whole set of equipment, it is premise with user demand, reach the systematic program with whole economy to produce an enterprise to offer structural sex, emulate a technology to demonstrate to operate an user to look with the computer, after seeking user opinion, undertake modification. Offerring the integrality that produce transfer matic or whole set of equipment pays attention to especially when production line equipment for the user, no matter be hi-tech equipment of high additional cost, still be simpler equipment, ask to offer by sex of form a complete set. Manufacturer of German package machine also will offer whole set of equipment to regard his effort as the target. If fill of a beverage holds a line, have 200 many microcomputer, have a lot of cop, indication hold, have a variety of 100 software programs that dominate all sorts of actions that pack. To satisfy 1200 bottles / the productivity of the hour still needs two lines to work jointly, because this whole beverage fill installs the production of the line to need to occupy the area of half football ground, ask all equipment all can be inside a manufacturer. Couplet thinks of our country current package machine produces one great weak power is production stand-alone is much, and whole set automation line is little; Lead plane is much, subsidiary engine is little, sex of form a complete set is poor. This kind of course of action of Germany is worth us to draw lessons from very much. 5, use the computer generally to emulate design technology to develop speed to be accelerated ceaselessly as new product, design of German package machine used the computer generally to emulate a technology, be about to all sorts of machine elements stock the computer with database means, computer of the input after blueprint is digitlized, the computer can be synthesized automatically for three-dimensional model. Lose the data when actual production and quota again go in, the breakdown that produces all sorts of likelihoods is defeated go in, the computer is three-dimensional the model can follow real work circumstance undertakes operating, how much is demonstrating a productivity that can achieve, how many does reject have, whether can product line match production 51 times each, bottleneck is in where, make client basis shows the curvilinear be clear at a glance that shows on screen, can revise a model according to the client's opinion. Computer resultant velocity is very fast, because this revises the job to go to the lavatory quickly, until make client or architect satisfactory. Use the computer to emulate design technology, shortened greatly the development design of package machine is periodic. Package machine design should take its function and efficiency seriously not only, also want to pay attention to its economy. But the cost that economy is not mechanical equipment itself completely, more important is locomotive cost, because facility depreciation cost occupies the 6-8% of cost only, of other is locomotive cost. CNC MillingCNC Machining