Develop the potential that Che Xi machines

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Graph 1 when its the decision serves more efficiently to burn gas at oil and day when the domain processes a project, hunt and Hunts company made a sturdy affirmatory Hunt company to platform of car milling machine the president says, using car milling machine to machine is his 55 years one of has challenge sex most production methods that place of the job shops in working career is faced with all the time. He still says, this machine tool makes its have taller manufacturing efficiency in treatment. The highway of a double driveway is located in Hunt and Hunts company the Texas to rest production factory cent of Si Dui was become two half. A kind of such physics is broken up, it is very appropriate it seems that, because of its this newer factory building was built 2005, it was represented with the past leave, witnessed this workshop how to walk up to light gas client to produce the way of the spare parts for oil and day. President Mr Michael Bowman of Hunt and Hunts company says, the company grows quickly suddenly before 6 years, the contract in making he must be its business machines a part, ponder over the development mode of the workshop afresh. 2004, the market is rigid to oil field the treatment demand of component jumps. Accordingly, to be in short-term inside endeavor to satisfy market demand and beat its competitor, this workshop enlarged productivity, employee number jumps from 40 people 130 people. Very apparent, in component treatment, hunt and Hunts company need improve its manufacturing efficiency further. Come from traditional sense say, the component lot that it produces is not little, need ships another machine tool from a machine tool, till the treatment that finish till. This kind of means causes the keep long in stock in manufacturing technology much work, and many spare parts must experience trudge in whole workshop. Graph a crucial part of gun of 2 production perforation, used treatment of Laser Cutting machine. So far, this workshop already abstained 7 to rotate machine of type Laser Cutting, be being used at producing pipe fitting of body of thin wall load to add to build the 2nd factory building is not just issued a signal to the client, show this workshop develops ahead in ground of in big strides, still indicated the demand that accordingly it can support better and satisfies an user. It provided a brand-new platform for Mr Bowman, make he can have an opportunity to use new method at the treatment of the spare parts. What this workshop place installs is not its employee can comfortable the milling machine of the type of used CNC and lathe, contrary, mr Bowman is in however its are new in the workshop, begin to install advanced car milling machine, although this workshop is muti_function to operating this kind,machine tool equipment still lacks experience. Mr Bowman says, this is a has challenge sex most project that since its company holds water, is faced with. Nevertheless, he points out immediately however, this also is him those who help this workshop place can be made is best and decision-making. Now, abound experience what milling machine of these 5 cars and its place accumulate in great quantities, those who optimized this workshop is muti_function manufacturing technology, mr Bowman believes firmly, hunt and Hunts company and other the job shops photograph that the lathe that still using independence and milling machine make arduous efforts is compared, have larger competitive dominant position. Intricate work passes new factory building with a kind of more fluent form, always waiting to examine in technological process. However, what no less than Mr Bowman points out when visitting its Texas workshop recently in that way, be these advanced machine tools among them one writes to examine the report is an easy thing, but should achieve the biggest beneficial result thereby through using this device, the devoted talent that still needs systemic heart goes. He thinks, if workshop fluctuation cannot be the successful be of one mind of multinomial job job to try hard, make this treatment platform develops its total latent capacity impossibly. Graph the 3 load body sample that here is production of treatment of Laser Cutting machine the development of an oil job shops is current, the production of Hunt and Hunts company moved an area to hold 110000ft2 (1ft2=0.

093m2) . However, its do poineering work initial stage and United States a lot of other workshops are same: From build up of a garage. 1954, mr David and Ms. Julianne Hunt founded their workshop jointly, produce electric equipment component for the client with a lathe. Mr Bowman is their son-in-law, came 1980 at present this rests Si Dui factory, joined the procession of this company. After a few years, this workshop purchased his machining center of the first CNC Turning -- bed of MoriSeiki SL6 two mobile phones, because he has realised, other workshops are developing to CNC Machining direction. In a few years of later, hunt and Hunts company added equipment of a few CNC Machining in succession again, because working project is centered in the client that oil and day light gas field for the most part. 1988, mr Bowman persuaded Hunt couple to develop production to work, a well-meaning client offerred a proposal, the perforation gun that hopes this workshop can produce wildcat to serve a company to use (perforation gun is used at control explosion hole is being dug below wildcat, make its can from inside wildcat draw-out crude oil) . Accordingly, this joint-stock company guided them to introduce a new processing technique -- rotate technology of type Laser Cutting -- use at producing perforation gun of two main parts among them one of. Perforation gun basically is mixed by body of a load external perforation barrel composition. Load body is canal of a thin wall actually, there are a lot of alveoluses above, in order to get used to the need that dynamite lades. At first, this workshop is used outside assist the company is on flat stiletto, roll its to be pressed into pipe and solder next, make load system. However, technology of this kind of production cannot satisfy the requirement that repeats treatment precision and other precision. Graph this 4 workshops often abstain a few custom-built chemical industry to provide, make its car milling machine can undertake deep Kong Zuan cuts treatment thereby, bore hole and although the other operation Nextpage such as honing awaits the Laser Cutting opportunity that had appeared to be used at pipe fitting to machine in the market in those days, but this workshop feels their price is too high, accordingly, hunt and Hunts company decision make his rotate by themselves machine of type Laser Cutting, be in close 1942 Er on the foundation of Wo Jixi bed, installed a resonator, beam of light to transmit head of system, laser and controller. After this, this workshop contained such 7 Laser Cutting opportunity again, and the design that again and again optimizes machine of each Laser Cutting. Its newest type used the 2000W Rofin resonator with compact structure, can cut grows 30ft (1ft=0.

3m) , the wall is large amount to 5/16in(1in=2.

The pipe fitting of 54cm) , cut does not have any burr. Load system setup is inside a thicker perforation canal. The treatment on the outside cover that provides length way along these perforation has opening of very much heavy head. These heavy head aperture basically are used at weakening control dynamite appropriately the direct active force to tube wall. Besides whorl of treatment short echelon and keyway, still use lathe of large numerical control pipe the sealed aperture of two end processes ± 0.

The precision of 001in. Hunt and Hunts company are the biggest perforation gun manufacturer on eye preexistence bound, produce 17 kinds of different perforation guns, its diameter can amount to 7in. In going a few years, carry on to carry out its to be mixed about contract project the manufacturing business of perforation gun, this workshop acquired in succession again lathe of a few numerical control and machining center. 2005, build its when this workshop the 2nd factory, when preliminary decision visits his how to implement form a complete set of car milling machine its contract project again, this kind of circumstance produced change. The milling machine of the first car of Hunt and Hunts company is machine tool of a MacTurn550-W that offers by company of big machine tool rivering bend 9 axes, the distance between its tip is 88in, the via diameter of main shaft is 5in. This machine tool deserves to axis of main shaft and layshaft, B is machined head and next turning tower. Bottom takes the pipe adapter of aperture, outfit card is on MacTurn machine tool, the options after be car milling machine is main. Come for years, this adapter is produced on this machine tool all the time, one of end have API thread, another end has short echelon thread. MacTurn machine tool completes side of short echelon whorl on its main shaft after treatment, convey the spare parts to go up to layshaft, let its be in next turning API whorl lateral is finished to machine on the tower. When its undertake fabricating, another adapter is loaded main shaft, let B axis machine a head to begin the work again. Mr Bowman says, it is very ideal that this spare parts is machined on this machine tool, because this part is very complex, and manufacturing amount is quite high also. The machine tool amount that requires through reducing place and debug setting and machine down time relevantly, finish the handling time of this spare parts, need independent before lathe and milling machine place to need the 1/3 of handling time only. Graph the treatment of this 5 spare partses has challenge sex not quite it seems that, but the spare parts of the 2nd this is the production on milling machine of this workshop car the most difficult treatment, because this spare parts is comprised by the geometrical appearance of numerous angle, use the data that processes hard (Inconel nickel alloy steel) the bed of the 2nd Che Xi that makes this workshop is big machine tool of the Multus-B400 of company rivering bend 6 axes, the diameter of the greatest work that its can machine amounts to 28in, grow 61in. Although this machine tool did not offer layshaft, but the whirl of its B axis the function still can make its execute all sorts of operations quite. Stage and the bed of the 3rd the 4th Che Xi of this company are machine tool of NT 4300 9 axes, offer by DMG/MoriSeikt company. Like other machine tool, these machine tools have certain tigidity, can process very hard data, the Inconel nickel alloy steel that if oil and day light gas application,the domain uses and stainless steel. Be like the part that plan institute shows, its are produced is not to have challenge sex so it seems that, but the spare parts that is the 2nd when this workshop comes up against the most difficult treatment allegedly. This basically is the material problem because of it (it is Inconel nickel alloy steel) the characteristic that reachs its to have much point of view. Hunt and Hunts company are to be in its inchoate production, its the productivity of car milling machine reached a new level. The milling machine of the 5th car of this workshop is a NT 6600 that introduces from DMG/MoriSeiki company machine tool, this will be its biggest machine tool. NT 6600 machine tool but the spare parts diameter that turning machines amounts to 40in, weight amounts to 40000lb (1lb=0.

45kg) . In addition, this machine tool still offers the productivity that has 10in via, make its can machine diametical 10in, length completely to amount to the spare parts tubal account of 32ft. Mr Bowman thinks, this machine tool allow this workshop carries on the treatment business beyond oil industry, include such as large vane wheel, valve and gear a kind component. To car milling machine think generally speaking, mr Bowman likes to deserve to have layshaft mixes next turning the car milling machine of the tower, and the machine tool that does not like those to deserve to B axis machines a head only. Only in that way, just be in ground of an utmost on the machine tool to develop its likely a variety of operation functions. However, to certain application domain, the B axle that he does not fight using a machine tool only and main shaft undertake to the spare parts turning is machined. Hunt and Hunts company use off-the-peg cutting tool below probable condition. But they also developed what they use to shape cutting tool and special cutting tool, on car milling machine deep Kong Zuan of executive such as, boring machines He Hang to grind an operation. When designing cutting tool, this workshop uses SolidWorks software, the target is the cantilever length that restricts cutting tool, with reducing the vibration when its cutting is operated as far as possible, be a spare parts at the same time all round provide enough space. Use SolidWorks software, can see the interactive case of spare parts and cutting tool, simplify thereby design technology. To the process designing of the machine tool, hunt and Hunts company used the Esprit software that introduces from DP technology company and GibbsCAM company. In 5 years of time that decide to use car milling machine to produce treatment from the company, mr Bowman reachs the staff member of Hunt and Hunts company, acquired a lot of about how the knowledge that effectively form a complete set uses these complex machine tools. Although car milling machine has a lot of advantages, but Mr Bowman says, always did not use the job shops of experience to this kind of machine tool, if they consider to add new car milling machine, answer to provide good service for them, should consider to nod each below: Want to know, whole process learns a curve like. How does the society use these machine tools effectively to need to spend proper time, include process designing and test and verify to wait among them. Because this needs a bit patience. Investment of systemic a person's mind arrives in platform of this one treatment. If the workshop does not plan to become the past master that uses this kind of machine tool, do not have reason to purchase milling machine of a car so. Best method is, go understanding and master this one machine tool of the heart of whole body of personnel of top class process designing that lets you. The most outstanding to you machine tool operates personnel to also should take similar step. Before you had not made clear Hunan, speak highly of your machine tool overly first. Before the detail of inside and outside of the car milling machine that knows oneself really, and when preparing to carry on to work complexly, the workshop must want somewhat abstemious. Otherwise, they can be faced with very big risk to cause the client's dissatisfaction even. In a when reveal in Hunt and Hunts company exhibition hall thorny spare parts, it is a very good example. This is by this workshop the spare parts of the fluid sampling equipment of original pass on, because it does not have reserve wagon,the bed machines mill to cut craft really. However since them in carry on after this one job, they had gained huge success. Go up in the manufacturing function of the machine tool " groom " your client. It will teach your client the classical experience when milling machine of a few concerned cars works. If need to cost necessary time to develop a program, will machine an eligible spare parts, should admit one share charge from inside charge of craft engineering design so, level of this certain to rising production is very important. Do not fear to undertake adjustment to manufacturing technology. Once became them to find the method that how has the job, job shops should have a test to the change of its craft. Do not fear to adjust speed and feed are led or use set differently bit and adjust the pressure of cooling fluid. In fact, if manufacturing measure is adequate big, not beyond the mark afraid spare parts can appear reject, because if why be opposite with best means,you are learning,its undertake machining. Below a lot of circumstances, adopt technology improve and managing the capital that come down, sufficient the small loss that can offset reject to cause. The cutting tool with new try out. If a cutting tool sold a delegate to offer a cutting tool to let your try out, then you can consider its opportunity. Next, well and truly record machines a result, give a sale the delegate more information feedback as far as possible, such, he can work together with you, joint development gives the manufacturing technology that a course optimizes. The consideration grooms problem. When purchasing a new car milling machine with Hunts company when Hunt, on the car milling machine that it begins to be had in its instantly, groom its most outstanding traditional machine tool operates personnel. Such, after the study that passes period of time, student can become a car milling machine that has experience gradually to operate personnel, when this trainer is carried out new job by assign, he can assume a capacity that controls existing machine tool. In addition, job shops also should use what what machine tool manufacturer offers to groom course. Inside the 2nd workshop of Hunt of automation production base and Hunts company not only the bed of 5 Che Xi that has this workshop, and still automation pipe fitting processes unit. This combined-type machines unit to be comprised by SL 65MC of machine of 3 dark essence lathe, by giant carry the material on the system, system of a complete set of occupied the area of nearly half acre almost. In the production of perforation barrel, all treatment, go burr and quality inspection are finished inside this system. This system agrees with the pipe fitting that machines length limits to be 5in in 10~30ft, diameter. It allows this workshop every months to make the productivity that amounts to gun of 10000 branches perforation, make its become the biggest perforation gun manufacturer on the world. CNC Milling CNC Machining