The success of DMG machining center in the embellish that do not have stannum and machinery applies

8.3 billion yuan, 2009 the plan is achieved 2.

300 million yuan. In the implementation process of this one target, purchase tall sex to valence compares equipment and undertake efficient production becomes the mainest profit source. The embellish that do not have stannum and mechanical limited company are the private enterprise that has many 500 stuff, it has very big one part business is to give the company of state-owned and large-scale production of energy industry to make form a complete set, can produce the blade product of different sort and class. "Must have the flexibility that changes in the light of market demand, ask we yield to investment than be being valued very much. Can satisfy the long-term program of the enterprise already, also can realize the requirement of current production, it is the principle that we purchase a machine tool. " this company president Mr Yu Yiyuan expresses. Blade manufacturer, always because complexity of blade material difficult processability, craft and accumulate containing high additional cost, and purchase costly private plane more the 5 axes of special perhaps high end machining center. As the development of the industry, don't have the price to you can realize the machine tool that machines a requirement likewise however relative to petty gain? The DMU 80 MonoBLOCK of DMG proves in embellish and mechanical application such machine tool exists really again. Machine tool of DMG of stage of graph 1 6 is a workshop in the brightest beautiful one of main parts that scenery line lamina is turbine, especially its steam road section, decided the hair electric power of turbine, affect the quality of turbine product directly. The manufacturing section chief of this company gentleman of Zhu Ting human relations says: "Blade cent moves leaf and Jing Xie, like be like a dynamo to divide rotor and Jingzi, it is by high temperature high-pressured air current drives it to rotate. Be in the lamina with round of good graduation on groove is assembled rise should form a full circle, each paragraphs lamina is cone actually. Blade regards machine treatment as the relatively complex part in the product, the treatment requirement of its curved surface is very slashing, the two shoulders symmetry of root chamfer and its dimension precision have very high demand, if treatment precision is bad, with respect to meeting leakage steam, the influence generates electricity efficiency. " from this, use 5 rods 5 linkage machining center machines this curved surface, can achieve the precision that sets beforehand, the dynamic tigidity of the machine tool is close friends, torque and power want enough great gift goes. Additional, the demand that blade processes axes of pair of machine tool A and B rod is very high, enter because of what blade steam, Bian Bihou giving steam is thinner (the thinnest place is not worth 1mm) , leaf, Xie Genyuan role is minor, requirement acceleration wants very fast, ability is cut nevertheless, clear root is fast. DMG district selling manager also is director of association of Shanghai metal cutting at the same time Zhang Yi Mr Wei says: "Program of construction of an organic whole of type of this kind of module can assure MonoBLOCK the tigidity with machine tool indispensible place, although blade treatment is oscillatory bigger, also still such. Use as the fast and dynamic milling head of B axis is had very big swing limits, losing place horn to amount to 50, satisfied blade to machine the requirement of old point of view. The high rotate speed of main shaft 10000r/min, can get used to the working condition that batch produces, improve treatment efficiency greatly. DMU 80 MonoBLOCK can let embellish and machinery look at with new eyes certainly. " in fact, gentleman of Zhu Ting human relations also expressed to approbate adequately to the tigidity of DMG machine tool: "The fixed position of gold of whole workbench, main shaft, frame, Ban and machine tool itself was mirrorred ' Germany is made ' characteristic, tigidity and dynamical sex are very satisfactory. " the another big challenge that the plan assures effectively 2 perfect detail are treatment workpiece quality to machine blade is material difficult treatment. Because blade is in high temperature, high pressure more, corrode, erosive, get power complex wait for working state to fall, the material of blade must high pressure of ability high temperature, anti-corrosive. From the point of general application, some lamina are forging, some is Fang Gang. The trend that at present blade produces is low specific power consumption of be particular about, efficient, this raised new requirement to the material of blade. "What we basically use previously is not to become rusty iron, do not become rusty iron had been machined very hard, some need use high temperature alloy now, for instance nickel radical alloy is mixed titanium alloy. The characteristic of these material is very ' sticky ' , medicinal powder heat is more difficult, occasionally one knife is cut, cutting tool itself was burned out first. And lamina of lamina of dynamo of cent of blade basis use circumstance, steamer lamina, machine burning gas, aviation lamina, material also has each different. Our size range of pipe bent is very wide, do not become rusty the lamina of iron and high temperature alloy makes business have, the market fixed position of the enterprise decided we must use the machine tool with powerful adaptability. Those who rejoice is DMU 80 MonoBLOCK has this. " gentleman of Zhu Ting human relations expresses. According to introducing, more advanced blade treatment technological process is, whole semifinished product begins all working procedure to be finished on a machine tool from outfit card, and embellish and machinery are had given 6 of workpiece first, surplus take out, next reoccupy 5 linkage machining center processes 5 rods. This kind of circumstance is mixed actually the technology is advanced the concern is not big, be based on the consideration of cost and efficiency, embellish and machinery did not use in that way treatment method. Dan Runhe machinery finishs a complex A196 to transcend the time that transcends workpiece of critical aircrew lamina to machine place to use is 25min, of all workpiece detect the requirement should use 3 coordinate to detect ensure precision. General steel treatment, the likelihood has a demand on precision, but very small to the rigid requirement of the machine tool, and blade treatment, especially rough machining, new calibration square often needs after a machine tool works for some time. "DMU 80 MonoBLOCK has good repetition to machine precision, after rough machining need not new calibration, reduced machine down time greatly, operate personnel at the same time also leave out needless job, treatment efficiency is taller. " Mr Wei explains Zhang Yi. Graph 3 lamina wall is large very thin, design of DMU 80 MonoBLOCK of treatment of need high speed is beautiful, this company president Mr Yu Yiyuan states one word discharges machine tool of these 6 DMG, become a workshop in the brightest beautiful scenery line, the contemporary move that lets whole workshop times add. More important is, DMU 80 MonoBLOCK has large window, big spent revolving door coming back, facilitating fluctuation expects and work to workbench place directly, on the operation more human nature is changed. And the consideration on detail, for example the U below smeary to operating the site environment dish protection, the installs body to reveal its to make old precipitation in the machine tool experience of DMG SOFTkeys and the vanward concept that design in the machine tool. "People is not confined to use function to the requirement of industrial product now, still have the outward appearance. The importance that industry designs, it is a trend to modern manufacturing industry. We value this very much. " Mr Yu Yiyuan says. Build a factory to 1997 to turn from 1985 control a joint stock company, process a business to today's modern professional lamina again, mr Yu Yiyuan is important policymaker all the time, next his plans should have blade treatment deepening, forward and outspread to purchase honest stuff, backward and outspread the deep treatment that continues to make blade, assemble its the part such as rotor again form a complete set gives lead plane the plant. Mr Yu Yiyuan expresses: "Of the economy that DMG is us anthology, the fact proved the validity of this choice. The fact proved the validity of this choice.. CNC Milling CNC Machining